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BBQ Island Development one zero one

Okay, so now that I’m the proud proprietor of a brand new grill head, it would be really nice to have a spot to place it! So, I am off to find a panorama company to build my new island. My spouse and that i settle on one with good references and explain the type we wish. He takes the plan and we do not hear from him for several weeks. I comply with up with a telephone name and to my shock he tells me he is ready for me to let him know what kind of stone we want on the surface. Superb. We trot right down to the native stone store and pick stone. Another two weeks move. My grill arrives. (July 20). So, I’m on the cellphone to the landscaper. He faxes the quote: $6500! Okay, so that is a bit more than I anticipated. Oh, and did I point out that did not embrace the drawers or doorways! So, within the imply time, I’ve discovered the BBQ Galore forums and have decided to take this challenge on myself. I do know nothing about building and have by no means constructed anything using steel studs. However since I’m unwilling to spend the $6.5K on an island, my choices are to construct it myself or promote my grill. So right here I am building my BBQ Island. My aim is to stone island camo print jacket keep as detailed notes as possible in the hope it might assist others! Right here we go! Day 1 – Saturday , August 13

I’m able to get started on the bottom frame. Sadly, the weather just isn’t cooperating. It’s raining, frivolously, however still raining. Pondering positively, I head to home depot (with my 10% off coupon) to load up on observe, studs, and instruments. By 1400, the sun is out and I’m ready to work on the bottom frame. I understand I do not know what I am doing and the parents at my local Dwelling Depot have taken to working when they see me coming. I determine I higher get some plans. Okay, no drawback I discover a set of plans on the internet and download them. That was simply the ticket. The plans detailed construction methods and described tips on how to progress via the development! So , I construct the bottom: . . Time in challenge: 2 hours (not counting House Depot time) Day 2 – Sunday, August 14

Okay, I am feeling fairly good about the development but understand (after reading a bit more) that I messed up the development of the bottom frame. The 2 tracks on the grill facet of the island (not by the house or the side yard) should have extended to the corresponding again tracks. Tremendous, I re-lower and re-assemble the frame. I then proceed to build the top wall back prime rails and finish wall: It is the tip of the second day. I’ve acquired about 6 hours into the construction of my island and I am very pleased with my progress. Time in project: 6 hours. Day three – Monday, August 15 (After work)

I am ready to build the BBQ frame. I do the math (three occasions) and have my wife test it. The body must be 26″ deep and 51″ lengthy. This accounts for the 42 �” grill, �” backer board throughout, and the width of the 3 5/8″ studs. Nice. I full building of the BBQ frame. Nonetheless feeling pretty good, I’m going to put it in place and guess what It’s too massive. What the heck is occurring right here Okay, so I neglected to take into account the width of the studs when planning the overall length of the BBQ island. Now what Okay, so my spouse says “did not you draw it out on paper first ” I respond “effectively, yes, however I forgot some stuff.” So, back to the graph paper. It turns out that I did not account for the width of the studs on the island itself. I did account for the width on the BBQ frame, simply not the island. So, the lengthy and wanting it’s that the two monitor items should be 4 �” longer. I don’t know if the observe could be extended so, I’m replacing (but once more) the 2 backside tracks on the BBQ facet. I have re-lower the one monitor to 88 �” however I’m out of C observe for the again facet. It is late and I am tired and the mosquitoes are all over the place. I am finished for tonight. Tomorrow I hope to be the place I used to be final Sunday. You’ll discover the monitor closest to the digital camera is longer than the again monitor. The longer observe is 88 �”. Tomorrow, the again observe might be additionally! So, boys and women, the ethical of at present’s story is to always draw the plans on paper, test your math (keep telling my youngsters that), and always have your mom, er spouse, verify your work. Listed here are a number of pics of the again yard (notice the grill still in the box coated with plastic): Time in project: 8 hours. Day 4

Ordered The Designer’s Edge 50 watt BBQ light from BBQs Galore in Plano, TX. Hope to have it by the weekend. Because of a number of people on the BBQs Galore forums for putting me onto this gentle! especially groundpounder03 for his generous provide to choose one up for me. Rain! Day 5

I determined to take a day of vacation to work on the island. I had hoped to complete framing the island at present. The drawer set and access doors are as a consequence of be delivered and that i’ve bought enough steel studs and track to complete the venture! I’m up early and head to the gym. Again around one thousand to start construction! First off I call the trucking firm to see when the doorways and drawers might be right here. To my supprise, the trucking company tells me I need an appointment for delivery. They have been more than happy to setup the appointment for tomorrow afternoon. Nice. Properly, I’ve still acquired a pair issues to do on the island after which several issues around the home… so I thought. First things first. I minimize the monitor for the back piece that I screwed up the other day. Whereas I’m chopping, I use the chop saw to chop 9 36″ studs to place alongside the again and sides for support. A pal at work loaned me a chop noticed that I outfitted with a metal chopping blade. It actually makes short work of the studs and track. So, I get the monitor down, studs in place and top observe positioned and screwed on. Now it is time to build the again of the BBQ body. Since I already built that piece, I heart it and put it in place. I cut 10 more 36″ studs and position them. Here’s the primary problem of the day (it’s about 1400). The BBQ body seems to be virtually a quarter inch shorter than the back stone island camo print jacket rail! What the heck is going on I measure each stud and they’re spot on 36″. Turns out, I obtained going a bit too fast on these back studs. Two of the studs weren’t completely flush with the bottom observe. Those two studs have been elevated by virtually a quarter inch. Take away eight screws and repair the problem. Now I make a move over the island to make sure I didn’t miss a screw or two (which I did). This is the scarry part. I get my framing square out and test each nook to verify the BBQ frame is square. It’s!!! I examine the measurements and they are proper on (well nearly I believe the front is a 1/sixty four” off). Close sufficient for BBQ work. Okay, so I am virtually finished for the day after i hear those six little words that actually mean I am not finished but: “You already know what could be nice ” On this instance, what could be nice is an arched access door on the again side of the island. This “storage area” can be used to store wooden for the fire pit (which we’ve used once). To construct the arched door, I take a chunk of observe and lower slits �” apart. The observe is 50″ long and that i leave 12″ on every end to safe to the studs. I take away the stud that was in place (studs are on 16″ centers) and move it to the top of the island. I then add one other stud 16″ away from the one I just put in. This may allow for a 16″ entry. Next I take the observe with all of the cuts and mount it 7″ up from the bottom track on every stud. This makes the arch 27.5″. I then install a header and afix all the things with screws. You recognize, I don’t suppose it appears to be like too unhealthy. Tomorrow, I hope to have the doors and drawers. Since I don’t have any earthly thought how to put in those drawers, it ought to be an thrilling day. Time in venture: 14 hours Day 6, Thursday, August 18, 2005

Doorways and Drawer set have arrived. Day 7 Saturday, August 20, 2005
I am trying to complete the framing for the grill and doors at present. Since I screwed up a couple of monitor sections, I will want to chop and change them. I measured and minimize the studs for the body and created a header above the opening. The doors require a 36″ cutout so the sides are adjusted for a snug match. Subsequent, I build the help for the again of the grill. This is solely a brace that extends up from the floor so the again of the grill can relaxation on it. The top of the assist should match the entrance support. I additionally need to take into consideration the general peak of the grill. The highest of the island might be finished with �” backer board and slate tile on high of that. It is vital to incorporate the peak of the thin set that will likely be used to set the tile in! That’s �” also. So, my grill wants to come back up nearly a full inch. I am going to accomplish that through the use of two sheets of �” (really 3/8″) backer board for the grill to set on. This will even permit me to stage the grill. Now time for a test fit of the doors! It’s a tight match, however I believe that is how it ought to be. Now, back to the grill brace. Time in project: 18 hours. Day 7, Sunday, August 21, 2005

I am not feeling the very best at the moment but I might actually like to complete the grill brace and get part of the framing achieved for the drawer set. I didn’t have a lot work left on the grill brace and it was completed up shortly. Time for a take a look at match of the grill! The grill is a 43″ TEC inferred grill. The fit is nice. It appears to be like like I’m out of sq. by perhaps 1/8″ from entrance to back and the grill needs to come up within the again left nook by the identical amount. (nothing a bit of shim can’t handle!) Next I start to work on the framing for the drawer set. I actually do not know the way to do this, so, I think I will frame out a “window” like header and build one other help within the again of the drawer set. It actually shouldn’t be much totally different than the grill except it is absolutely enclosed. The drawer set will slide in and be fastened using one or two screws. I managed to get the studs cut but I’m really not feeling well so I am performed for the day. Time in undertaking: 21 hours. Day 8, Wednesday, August 24, 2005

I’ve been sick-as-a-canine for the previous few days, however I am feeling a lot better in the present day and hope to complete the drawer enclosure. Keep tuned for extra updates. Day 9, Friday, August26, 2005

My objective in the present day is/was to complete up the framing. I must ending framing the enclosure for the drawer system. I appear to have cut the bottom studs just a couple of quarter inch too lengthy. I trim these and safe them to the C monitor with screws. An extended-time friend (from high school) got here out from Nebraska for a go to and he simply arrived. After all, I put him to work! So, after helping Dave unload his bike (Goldwing), we finish framing out the drawer set. I get the entrance framing performed and now need to determine what the drawer system will rest on. Dave suggests we simply run two rails from the bottom of the body to the rear C observe. Sounds good to me so we get started. The rails are about 30.5 inches lengthy and need to be at the same peak because the entrance of the body. I construct a small ledge on the back C monitor and run the rails from the front to the back. Time for a test fit. That is it for at this time. I think most of the framing is done (apart from some braces accross the highest of the counter space). Sorry, no footage today. Time in venture: 24 hours. Day 10, Saturday, August 27, 2005

Okay, at the moment I am going to end up the framing and begin on the backer board. Great! Dave and that i get started about 0800 with a trip to Lowes. I need a couple gadgets: Saws-all, blades, romex, containers, and some different gadgets. It seems I can not go to Lowes or Home Depot in less than an hour (despite the fact that it is 3 minutes from the house). So, about an hour and fifteen minutes later, I am back at home with my new purcheses. We get began on the electrical. By this time my neighbor, and superb pal, Brad, comes over to help. Nicely, it’s scorching out. Brad brings over a canopy! Nice! This makes the work a bit cooler! Thanks, Brad. So, to complete the electrical, I must run the romex into the house and by means of the island. Earler within the summer, I hired a plumber to run gas to the skin where I knew the island would be. I punch another gap proper by the line and use the identical area the plumber did to run the romex. Labored like a champ. Next, I set up my two water tight bins on the ends of the islands. The first outlet must be a GFI breaker. The others feed off that. After all when i made my first trip to Lowes this morning, I had only deliberate on one outlet on the island. My wife wanted one other outlet on the opposite finish so, back to Lowes to get another box and stuff. While I used to be gone, Dave completed wiring the island. So, I’ve acquired electrical coming in to at least one finish of the island in to a GFI outlet, then heads over to a J box the place my constructed-in mild can be linked. From the J Field, it feeds my second outlet on the far finish of the island by the grill. Now we will begin on the backer board! I did neglect to say before we began on the electrical, we rotated the island on it’s aspect and put in backer board on the underside. We figured we would better do this now whereas we might still raise the island! We’re utilizing quarter inch backer board on all sides except the grill enclosure where we’re using half inch. We install backer board on the highest counter. Then we start on the sides. These things goes up actual straightforward. In fact, it doesn’t hurt that we’ve got 3 folks working on it! After taking a brief lunch break, we get back to the backer board. Earlier than putting the backer board on the back facet of the island, we ensure the fuel line (from Lowes) was not leaking. After that, it is back to the backer board. Okay, it is about 1545, I’ve obtained to get out of here and head to the Bronco’s sport. We have received an incredible quantity achieved at present. Many of the backer board is up, the electrical is nearly achieved, and the fuel line is run. Great! Some of the pictures are a bit dark. Okay, so it will get a bit more difficult to compute the time in mission. With out trigering a debate on the legendary man month, I’m utilizing a factor of two.5 to compute the time in venture when all three had been working. Time in project: 38.5 Day 11, Sunday, August 28, 2005

I might like to get all the backer board on at the moment. My friend, Dave, went for a experience within the mountains so it is just Brad and myself. In fact it is probably not a work day without a trip to Lowes again. This time to get some nook bead and a few more sheets of backer board. Okay, Brad and i get the entrance sheet put up and finish up the back. This work is going a bit slower because of all of the lower outs for the grill, access doorways, and drawers. Here is a lesson learned: Although it may sound like a good idea to make use of a saws all to do the cutouts, it’s not. Get a kind of drywall saws and use it. I sawed into the steel studs a couple times with the saws all. Dave’s again and working on the ends of the island with Brad. I’m engaged on the small arched entry door on the back facet. I decided to attain the back of a strip of backer board and install it on the inside of the arch. This fashion I am going to have the ability to attach rock after i get to that time. It is a slow process, but I lastly get it carried out. In the meantime, Brad and Dave get the two ends completed including the cutouts for the electrical packing containers. You recognize, I think we’re achieved! You already know what comes subsequent, put the grill in, insert the drawer system, and put the entry doorways on. We had just a little downside with the fit of the grill. Appears I’m out of sq. by about 3/8″. Not a lot I can do about it now. We get the grill leveled, gas hose hooked up (we used a fast disconnect fitting on the grill). And every thing is ready to go. I begin cleaning up the mess while Dave and Brad ensure that we didn’t miss something. The grill is the one concern. Since it had to be shimmed to be stage, I am going to should do some “magic” with the stone. Effectively, the framing and backer board are performed. We have bought all the pieces put in and the one factor left is to put the rock on and the tile counter top. We gotta check the grill! Hamburgers anybody This grill gets very popular: Tough development complete. There’s no method I might have achieved all this myself in 2 days. I’d prefer to thank Brad and Dave for his or her assist. Time in venture: Fifty three.5 hours. Day 12, Friday, September 2, 2005.

I have not worked on the island for four days. I ordered the stone on Tuesday from Legacy Stone. Legacy is an area company (http://www.legacystone.com) . Stone is ordered by the square foot. I calculated my total square footage by measuring the surface and subtracting out the sq. footage for any cutouts. This provides me the entire sq. footage for the island. Since I’m using manufactured stone, I’ll reap the benefits of the pre-made nook pieces. These nook pieces are offered by the linear foot. After all this reduces the quantity stone I am going to must cover the remainder of the island. So, turns out, simply subtract the total linear footage from the sq. foot calculation. In case you give it some thought, the linear footage IS the square footage of the corner pieces. Complete value of the stone is $500 and alter including supply. The stone was delivered yesterday and naturally, there’s a problem. I ordered 50 square ft of ledge stone plus 20 linear ft of nook items. Seems they forgot to include about half of my corner items. So, I’m on the cellphone trying to resolve this downside. For the reason that gal I dealt with was out in the present day, I get to speak with another person. They’re quite good about it and are prepared to re-deliver the pieces� next Tuesday. Effectively, that won’t wash so I am off to Arvada (forty five minutes North). I finally make it up there and get my stone. It is about 1500 Friday afternoon, and I’m just now starting to work. So, on tap for this afternoon, I want to use my 30# felt paper and the metallic lath. Okay, so this is my advice to anyone working with metallic lath: Wear GLOVES!!!!! I do not know what’s on prime of prison fences, but I am certain what ever it is, it is no where near as sharp as this metal lath stuff. It is like little razor blades. First I put the tar paper up and tack it in place with very small nails. I place the steel lath over the tar paper about �” from the edges. The lath is held in place using screws ( I used Backer On � screws) on four inch centers. Sure you’ll use a lot of screws. I guess the alternative is to have your lath come free and your rock will then be free to flap and eventually fall off! Your selection. As soon as I get the lath up, I go back and discover all areas that are not 100% securely held towards the paper. I then add one or more screws to keep that space safe. Over engineered Possibly. I’ve completed about half the island. I am going to finish it up tomorrow morning. Pictures tomorrow! Time in project: 58.5 hours. Day 13, Saturday, September three, 2005

0730, I am up early in the present day to finish the lath. I must make cutouts for the drawer system, grill and access doorways. After I make those cuts, the lath goes right up. Two hours later, I’m done. 600+ screws are holding on the lath! I am ready to begin putting up the stone. But first, off to Lowe’s for an angle grinder and a diamond chopping wheel. I am not sure if I am going to need it, however I wish to have it around just in case. A couple of days in the past I picked up some mortar mix (Type S). I bought eight luggage. I’m hoping that will be enough. We’ll see. I’ve never finished something like this before. The notes I got from Legacy Stone say to mix the mortar to the consistency of mashed potatoes. Okay, so, in goes the bag and the water. Then combine, combine, mix� Yep, that’s me, mixin’ the mortar. I finally get the mortar to what I think is the right consistency. Then I start with the scratch coat. Again, in keeping with Legacy Stone, I place a thin layer of mortar on the lath then “butter” the again of a stone and firmly place it on the scratch coat. Once once more, issues! Seems the parents at Legacy Stone like their mashed potatoes a bit smother than I’m used to. So, I add a bit more water and the results are much better! I learned the “wetter” the mortar the better. Not soupy, just a pleasant smooth mortar. No lumps. Just a bit thicker than Cream of wheat! As soon as I get the mortar the way it should be, I butter the back of a nook piece and put it in place.

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